Frac plug And Bridge Plug
Vigor Ultron™ Composite Bridge Plug (High Temperature And High Pressure Type)
Description
Vigor team developed a full composite material high-performance bridge plug.The Ultron™ Composite Bridge Plug's resistance to high pressure and high temperature underground environment, easy drilling, and complete return of drilling cuttings to the wellhead.
The Ultron™ Composite Bridge Plug (High Temperature And High Pressure Type) uses high-strength and low-density composite resin materials, designs a unique bridge plug sealing mechanism and anti-burst device, and conducts systematic indoor material performance experiments and bridge plug overall performance tests. It can withstand a pressure difference of 105MPa and a temperature of 120℃.
Through multiple field applications, the practical performance of the bridge plug has been verified and can meet the requirements of field construction. At the same time, field applications show that the bridge plug has good drilling performance, which can greatly improve field construction efficiency and save construction costs.
Features
1.Lightweight Design, Efficient Operation
Weight advantage: The density of composite materials is much lower than that of metals (such as steel), and the friction resistance is small when lowered into the wellbore, which is especially suitable for complex well conditions such as horizontal wells and large-reach wells.
Convenient operation: The lightweight structure reduces the risk of tool jamming, increases the lowering speed, and reduces the operation time.
2. High Strength, Corrosion Resistance
Mechanical properties: The reinforced composite material has high compressive strength (up to 105 MPa or more) and can withstand high-pressure fracturing environments.
Chemical corrosion resistance: It has strong tolerance to acidic (H₂S, CO₂) and highly mineralized formation fluids, avoiding sealing failure of metal bridge plugs due to corrosion.
3.Full Bore Completion, Low Reservoir Damage
Easy to drill out: Compared with metal bridge plugs, composite materials have lower hardness and higher brittleness, are more efficient when drilled out (saving 30%~50% of the time of drilling plugs), and have less debris.
Protecting the reservoir: The drilling process causes less damage to the wellbore, reduces secondary damage to the reservoir, and ensures later production capacity.
Technical Parameters
|
Vigor Ultron™ Composite Bridge Plug (High Temperature And High Pressure Type) |
|||||||
|
Size |
Overall Length |
Max. O.D. |
Min. I.D. |
Temp Rating |
Pressure Differential |
Setting Force |
Applicable Casing I.D. |
|
In. |
mm |
mm |
mm |
℃/℉ |
Psi/MPa |
T |
mm |
|
4-1/2 |
525±2 |
Φ89 |
25 |
120/250 |
15,000/105 |
12 |
Φ97.18-Φ101.6 |
|
5-1/2 |
600±2 |
Φ110 |
33 |
120/250 |
15,000/105 |
17 |
Φ118.62-Φ124.26 |
Advantages and Benefits
● Composite plugs hold full differential pressure from above and below, ensuring operational reliability.
● A beveled bottom prevents the body from spinning, decreasing drillout time.
● Composite plugs enable multiple plugs to be run to isolate a series of zones, improving operational efficiency.
● Composite plugs can be drilled out quickly with conventional tricone or junk-mill bits, saving rig time and associated costs and mills.
● Lightweight cuttings lift easily, minimizing plugging of surface equipment.
● Bridge plugs enable underbalanced drillout of multiple plugs, protecting sensitive formations.
● High Economic Efficiency. Lightweight reduces transportation costs, easy drilling shortens operation cycles, and corrosion resistance extends tool life. Reduce overall costs.
Application
High-temperature and high-pressure well fracturing: Replace metal bridge plugs in acidic gas fields or deep wells to avoid corrosion leakage.
Repeated transformation of old wells: Rapidly drill out and restore the wellbore for secondary fracturing or hole repair.
About VIGOR
China Vigor Drilling Oil Tools and Equipment Co., Ltd.
Vigor is committed to researching, developing, manufacturing, and selling high-tech downhole tools and equipment. Our focus is on utilizing advanced technologies to help our customers reduce the costs of oil and gas exploration, production, and completion while keeping up with the development of the world's energy industry.
VIGOR'S MISSION
We continue to promote the development of the world's energy industry with high quality and innovative models.
VIGOR'S VISION
Become a century-old enterprise in the energy industry, serving 1000 leading enterprises in the energy industry worldwide.
VIGOR'S VALUES
Team spirit, innovation and change, focus, integrity, and live our dream true!
Company History
Vigor is always your reliable partner in the oil and gas industry.
Vigor expanded our manufacturing facilities in different locations of China which help us to serve the customers with swift delivery, diversity and efficiency of production. All our manufacturing facilities meet and exceed APl and international quality standards.
With a solid background, experiences, full support from the engineering team, and high efficiency in production, Vigor has established stable and long terms cooperation with well-known international companies from the US, Canada, Colombia, Argentina, Brazil, Mexico, Italy, Norway, UAE, Oman, Egypt, Saudi Arabia and Nigeria, Etc.
Vigor R&D Certificates
Vigor team has consistently prioritized investment in product research and development. In 2017, several new products developed by Vigor were successfully tested and widely promoted, with advanced technological offerings being adopted in bulk by clients on-site. By 2019, our modular disposable guns and site selection perforating series had been successfully deployed in client wells. In 2022, Vigor invested in a high-tech tool manufacturing plant to further enhance our production capabilities.
Our commitment to the R&D, production, and testing of new products remains unwavering. If you are interested in industry-leading products or technologies, do not hesitate to contact our professional technical team.
Vigor Certificates & Customer Feedback
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